Full Description

1.1This test method covers the determination of a reference temperature, T_o, which characterizes the fracture toughness of ferritic steels that experience onset of cleavage cracking at elastic, or elastic-plastic K_Jc instabilities, or both. The specific types of ferritic steels (3.2.1) covered are those with yield strengths ranging from 275 to 825 MPa (40 to 120 ksi) and weld metals, after stress-relief annealing, that have 10% or less strength mismatch relative to that of the base metal.

1.2The specimens covered are fatigue precracked single-edge notched bend bars, SE(B), and standard or disk-shaped compact tension specimens, C(T) or DC(T). A range of specimen sizes with proportional dimensions is recommended. The dimension on which the proportionality is based is specimen thickness.

1.3Median K_Jc values tend to vary with the specimen type at a given test temperature, presumably due to constraint differences among the allowable test specimens in 1.2. The degree of K_Jc variability among specimen types is analytically predicted to be a function of the material flow properties (1)2 and decreases with increasing strain hardening capacity for a given yield strength material. This K_Jc dependency ultimately leads to discrepancies in calculated T_o values as a function of specimen type for the same material. T_o values obtained from C(T) specimens are expected to be higher than T_o values obtained from SE(B) specimens. Best estimate comparisons of several materials indicate that the average difference between C(T) and SE(B)-derived T_o values is approximately 10C (2). C(T) and SE(B) T_o differences up to 15C have also been recorded (3). However, comparisons of individual, small datasets may not necessarily reveal this average trend. Datasets which contain both C(T) and SE(B) specimens may generate T_o results which fall between the T_o values calculated using solely C(T) or SE(B) specimens. It is therefore strongly recommended that the specimen type be reported along with the derived T_o value in all reporting, analysis, and discussion of results. This recommended reporting is in addition to the requirements in 11.1.1.

1.4Requirements are set on specimen size and the number of replicate tests that are needed to establish acceptable characterization of K_Jc data populations.

1.5T_o is dependent on loading rate. T_o is evaluated for a quasi-static loading rate range with 0.1 dK/dt 2 MPam/s. Slowly loaded specimens (dK/dt 0.1 MPam) can be analyzed if environmental effects are known to be negligible. Provision is also made for higher loading rates (dK/dt 2 MPam/s) in Annex A1. Note that this threshold loading rate for application of Annex A1 is a much lower threshold than is required in other fracture toughness test methods such as E399 and E1820.

1.6The statistical effects of specimen size on K_Jc in the transition range are treated using the weakest-link theory (4) applied to a three-parameter Weibull distribution of fracture toughness values. A limit on K_Jc values, relative to the specimen size, is specified to ensure high constraint conditions along the crack front at fracture. For some materials, particularly those with low strain hardening, this limit may not be sufficient to ensure that a single-parameter (K_Jc) adequately describes the crack-front deformation state (5).

1.7Statistical methods are employed to predict the transition toughness curve and specified tolerance bounds for 1T specimens of the material tested. The standard deviation of the data distribution is a function of Weibull slope and median K_Jc. The procedure for applying this information to the establishment of transition temperature shift determinations and the establishment of tolerance limits is prescribed.

1.8The procedures described in this test method assume that the data set represents a macroscopically homogeneous material, such that the test material has uniform tensile and toughness properties. Application of this test method to an inhomogeneous material will result in an inaccurate estimate of the transition reference value T_o and nonconservative confidence bounds. For example, multi-pass weldments can create heat-affected and brittle zones with localized properties that are quite different from either the bulk or weld materials. Thick-section steels also often exhibit some variation in properties near the surfaces. Metallography and initial screening may be necessary to verify the applicability of these and similarly graded materials. Section 10.6 provides a screening criterion to assess whether the data set may not be representative of a macroscopically homogeneous material, and therefore, may not be amenable to the statistical analysis procedures employed in this test method. If the data set fails the screening criterion in 10.6, the homogeneity of the material and its fracture toughness can be more accurately assessed using the analysis methods described in Appendix X5.

1.9This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.

1.10This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.